From laboratory scale to pilot plant, and full-scale production, these systems offer the ability to reduce complexity and predict finished-product quality. The L5M-A Laboratory Mixer is suitable for the widest range of applications – mixing, emulsifying, homogenizing, disintegrating and dissolving – with an efficiency and flexibility unmatched by other machines.
Rs 22 Lakh/ Piece Get Latest Price. The PreMax rotor-stator generator draws materials into the high shear zone from both above and below. This promotes fast wetting and deagglomeration as well as vigorous flow, both radially and axially. High Speed Dispersers are ideal for dispersions that are up to a maximum of approx. Flow Pattern
Fixed tank designs are available, and both can be supplied for either vacuum or pressure operation. All dimensions shown are in inches. At the same time, fresh material is continually drawn into the workhead maintaining the mixing cycle.
Backed by a team of adroit professionals, we are manufacturing and supplying Lab High Shear Mixer Granulator. This high shear mixer can reduce the number of passes required through a media mill during pigment dispersion, thereby reducing costs and speeding up production. The new Multimix® high shear lab mixer or sometimes known as laboratory homogenizer mixer – HSM2003 with patented “V” design rotor and stator (or commonly called homogenizing workhead) produces creamy emulsion in speed you’ve never seen before. The higher energy units can rotate at speeds over 16,000 fpm and offer end results that are sometimes equal to or better than a conventional homogenizer. It uses also include the disintegration of solids and the preparation of gels and thickeners, suspensions, solutions and slurries. The Inline design consists of a single stage rotor that turns at high speed within a stationary stator. Have the latest how-to videos, application reports and more delivered straight to your inbox. High shearing rotor/stator with patented “V” Design: Electronic variable speed inverter 0-6000 rpm, Elimination of ‘fish eye’ which is undesirable for quality, Production of fine emulsions within minutes compared to conventional mixers, Cost savings in terms of process efficiency, electricity and manpower, Ease of use with electrical lifting for mixer workhead, Versatility with interchangeable attachments for mixing, dispersing and milling. This article reviews the selection process, scale up and provides useful and practical technical information. The X is a great choice for emulsions and dispersions that would otherwise have required more expensive homogenizers or colloid mills. High Shear Mixer selection can be an involved process. The advantages of Silverson's high shear rotor/stator laboratory mixer over simple conventional stirrers or agitators stem from the multistage mixing/shearing action as materials are drawn through the specially designed Silverson workhead - the heart of every machine. NEW MODEL INTRODUCED -
It is also suitable for the preparation of emulsions and fine colloidal suspensions. Capacity is from 1ml up to 5 liters. Our offering includes: high shear lab stirrers, lab high speed dispersers, bottom entry high shear magmixers, tissue homogenizers, sophisticated multi-shaft agitator systems, and multi-motion mixer and vessel packages, engineering services to help design the proper blending system to … All Rights Reserved. The Sealed Unit Laboratory Mixer is designed for working on sterile materials where it is essential to exclude airborne contamination. Ross HSM-100LSK-I Laboratory Mixer
Inline High Shear Mixer Dual Feed Emulsifier System – youtube Video, Features & Benefits of Bematek's LY Mixers. The materials expelled from the head are projected radially at high speed towards the sides of the mixing vessel. This converts the L5 series into a small-scale version of the Duplex, ideal for disintegration and solubilization of solids, incorporation of powders and light products with a tendency to float, and for high viscosity mixes. Inline High Shear Mixer Dual Feed Emulsifier System – youtube Video Shear-Zone Management™ – The configurable mixing chamber design places shear-zone control at your fingertips. Just perfect for your daily high shear mixing needs. The mix material enters through an inlet connection and is accelerated outward by centrifugal force.
The four-blade rotor of the standard design turns within a close tolerance stator at roughly 4,000 fpm. Available in single or double vortex design for those seeking greater vortex flow. The advantages of Silverson's high shear rotor/stator laboratory mixer over simple conventional stirrers or agitators stem from the multistage mixing/shearing action as materials are drawn through the specially designed Silverson workhead - the heart of every machine. This is followed by intense hydraulic shear as the materials are forced, at high velocity, out through the perforations in the stator and circulated into the main body of the mix. Ross HSM-100LCI-I Laboratory Mixer, Flow Pattern As illustrated on the right, fresh materials are continually pulled into the rotor/stator interface. Designed with utmost precision, this mixer granulator is manufactured from quality proven components that. This unit operates at tip speeds up to 18,000 fpm. Design Type: Standard.
The PreMax is ideal for flexo, gravure and offset inks, paints, industrial coatings, electronic inks and cosmetics. Designed for use in explosion proof areas, the L2/AIR is powered by an intrinsically safe air motor and will accept any L5 series mixing assembly. Greaves will also design and manufacture bespoke high shear, Archimedes or spiral type blenders to propeller units according to each client’s specific requirements. Vertical and diagonal slotted heads are available.
Low Profile X design The X-Series rotor and stator is comprised of many concentric rows of intermeshing teeth. Whether you are a rookie or a skilled professional in the material processing industry, this can be an important guide to use when searching for a high shear granulator. The rotor-stator mixer is great for applications that require fast particle size/droplet reduction. Round - Round holes for dispersion applications, Slotted - Slotted for fine dispersions and size reduction of solids, Square - Large square holes for high flow rates/size reduction. Likewise the design and construction of down-scaled laboratory mixers allow accurate research and development to be implemented before production scale replication occurs. The unit is finished in a tough, easy to clean, non-chip white nylon coating. The dimensions shown are approximate only and certified diagrams should be used for installation purposes. A series of interchangeable Tubular mixing units is available for Silverson Laboratory mixers, suitable for use in narrow-necked containers: 1” Tubular - Supplied with interchangeable screw-on, General Purpose Disintegrating Head and Square Hole High Shear Screen™ or Integral, Open-ended, Vertical Slotted Disintegrating Head.
You can manage the amount of shear-action or mixing intensity by selectively arranging rotor and stator positions and profiles thus not over-under mixing. Lab High Shear Mixer Granulator. Dispersers are available from bench top sizes to very large production sizes capable of dispersing several thousand gallons at a time. The configuration and fine internal tolerances of this stator provide exceptionally high shear rates, ideal for the rapid size reduction of soluble and insoluble granular solids. Stage 1 Double & Quad designsThis seriies includes two or four rows of rotating blades that nest inside a matching stator. Home; High shear Mixer. When used in conjunction with Multi-Shaft Mixers, they can be useful to several hundred thousand centipoise.
High Shear Mixing - Don't Fall Victim to Common Misconceptions. For the disintegration of fibrous materials such as animal and vegetable tissue, as well as the disintegration and solubilization of “elastic” materials such as rubbers and polymers. This level of instrumentation is invaluable for applications where process validation and reproducibility are required. Interchangeable, screw-on Slotted Disintegrating Heads are available as extras. Ideal for general mixing applications.
Special assemblies are available for working under vacuum. PreMax
Available in fine and medium (standard) perforations. When a fluid is exposed to these opposed partial cylinders, a counter-flow is induced which splits and redirects the flow of the fluid upon itself to create an extremely high-turbulent collision phenomenon. When supplied with a portable/mobile lifting mechanism, you can enjoy the use of the mixer in multiple mix vessels and also in different areas of your manufacturing plant. All lab machines are manufactured in house to the same high quality standard as their “big brother” production counterparts Laboratory systems can be supplied with heating and vacuum/pressure facilities and all impeller and mixer types employed in full scale solutions. All wetted parts are in 316L stainless steel with the exception of the bush which may be bronze alloy or PTFE. Fine Screen - Fine screens for fine emulsions. Silverson reserves the right to change dimensions and specifications without notice. The multifunctional L5M-A lab mixer features touch screen control with digital tachometer, programmable integral timer and amperage display. Multimix High Shear Mixer – HSM 2003 Brochure, Production of mayonnaise with Multimix High Shear Lab Mixer. 3/8” Mini-Micro – Generally as 5/8” Micro. Choices within these categories range from simple High Speed Dispersers to complex Multi-Stage Ultra High Shear designs. These systems have features that address factors such as ergonomics, ease of use and flexibility in throughput demands. Thermal induction to the mixing using oil or steam jackets allow accurate temperature reactions to occur or simple heated ceramic baseplates can be specified if temperature tolerances are not as critical. Centrifugal force then drives materials towards the periphery of the workhead where they are subjected to a milling action in the precision-machined clearance between the ends of the rotor blades and the inner wall of the stator. Capacity is from 1ml up to 12 liters. ATEX rated electric and air driven units are available including pressure and vacuum rated mixing pots with suitable sealing and often for the creation of inert atmosphere processing.
This head expels material vertically upwards instead of horizontally and is used in certain circumstances where aeration needs to be minimized, and to maintain heavy insoluble solids in suspension. High Shear Homogenizer; Lab Mixer; High Shear High-viscosity Mixer; High Shear Low-viscosity Mixer; Inline Mixer(Order Online) Bottom Emulsifying Mixer As the rotating blades pass the stator, they mechanically shear the contents.
Homogenization, solids size reduction, emulsification, are perfect applications for this versatile mixer. Rotor/Stator Mixers are generally applied on products that are up to approx.